01
Condition monitoring
Wireless sensors on rotating equipment. Automated diagnostics name the likely fault; severity zones per ISO 20816.
Triaxial vibration · Bearing temperature · Motor current · Oil condition
Factories and plants
PlantPulse
Fewer failures. Lower energy cost. Verifiable emissions.
Wireless vibration and temperature sensors on motors, fans and mills detect developing faults weeks ahead. Sub-metering shows where energy is lost. Emissions data is prepared for CBAM reporting.
Operational question
“Will this drive reach the planned shutdown?”
Constraints we address
- An unplanned stop of a kiln, mill, crusher or fan costs a full day of output.
- Energy is a major cost, with no visibility below the main meter.
- Stack and fugitive dust bring inspections and complaints.
- Exporters to the EU must report embedded carbon emissions under CBAM.
- Cold-room and process temperatures drift unnoticed until product is lost.
Operator view
PlantPulse: simulationNormal
Kiln fan vibration
Kiln 1 · Normal
3.1mm/s
Compressed-air leakage
Compressor house · Normal
22kW
Stack dust
Stack S-1 · Normal
14mg/m³
Peak demand
Main feeder · Normal
7.8MW
Simulated data. Illustrates the IEC 60073 alarm states.
Instrumentation
Modular by design.
02
Energy and utilities
Sub-metering of electricity, gas, compressed air and water exposes peaks and losses.
Electricity sub-meter · Gas flow · Compressed-air flow · Water meter
03
Emissions for EU buyers
Stack and boundary measurements, or data from existing analysers, compiled into CBAM reports.
Stack dust · Gas analyser data · Boundary dust · Fuel and production data
04
Temperature-critical areas
Cold rooms, ovens, dryers and warehouses monitored around the clock, with power-failure and door alarms.
Temperature · Humidity · Door open · Power failure
PlantPulse delivery
Four stages. Each one stands alone.
Every stage delivers a defined output. You decide whether to proceed.
Assess
Site inspection or satellite screening. Hazard register, instrumentation plan and budget.
Commercial terms
Fixed price, 2–6 weeks. Credited against the next stage.
- Criticality ranking of assets, with failure history
- Energy baseline and quick-win savings
- CBAM gap analysis with an accredited verifier partner
Technical specifications.
PlantPulse · Factories and plants
- Measured parameters
- Triaxial vibration, Bearing temperature, Motor current, Oil condition, Electricity sub-meter, Gas flow, Compressed-air flow, Water meter, Stack dust, Gas analyser data, Boundary dust, Fuel and production data, Temperature, Humidity, Door open, Power failure
- Telemetry
- LoRaWAN, cellular or satellite, selected at site survey
- Power
- Solar or battery. No mains required at the measurement point
- Reporting interval
- 5–15 min
- Alarm delivery
- Voice call, SMS, Telegram, email. Recipients and escalation set per site
- Forecasting
- Fault alarms with remaining-useful-life estimates
- Peak demand and energy loss analysis
- Embedded emissions calculation and CBAM-ready reports
- Service
- Monthly reliability and energy report
- Sensor service and periodic tuning of the diagnostics
- Annual emissions data pack for verification
- Outcomes
- Planned repairs instead of emergency stops
- Measured and verified energy savings
- Emissions data that EU buyers and verifiers accept
- Product and process temperatures under control
- Applications
- Cement and building-materials plants
- Steel, aluminium and ferroalloy exporters
- Refineries and chemical plants
- Food, beverage and other processing plants
Start with a satellite screening of your site.
2–4 weeks. No equipment on site. The result shows where ground instrumentation is justified.